104 lines
4.5 KiB
C++
104 lines
4.5 KiB
C++
// This a test program, no warranties are implied or given. fanControllerR2V3base
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// Use, copy any modify this test program any way you want, at your own risk.
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// Test, test, test and then test some more..
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// It reads a temperature sensor and controls a Mazda PWM fan power module.
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// ...Carl... (LS1Tech)
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// Modified for use with Dallas 1820 digital sensor, also Celcius for proper understandable values.
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// Used with ESP32 S2 "Wemos/Lolin" and a simple bootstrapped p-channel transistor.
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#include <OneWire.h>
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#include <DallasTemperature.h>
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/*----------------------- User adjustable variables and preferences section ---------------------------------*/
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float tempForFanStartup = 82.0; // 175.0 target low temp. below this temperature, the fan will be off
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float tempForFanOnFull = 105.0; // 210.0 target High temp. above this temperature, the fan will be on at full power
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// adjust these two to get the desired range. for example for a transmission, maybe 140 to 160
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//float R0 = 10000; // The base resistance of the NTC sensor used. 10K with a 3435 Beta.
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//float Beta = 3435; // The Beta of the sensor used. Very commonly available
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float voltsForFanStartup = 1.2; // Roughly the signal voltage that triggers the mazda module's slowest speed.
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// A higher voltage here will effectively increase the fans lowest speed target.
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/*----------------------- end of User adjustable variables and preferences -----------------------------------*/
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const int fanPwmOutPin = 12; // Arduino forces this pin to 0 or 5 volts.
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const int tempSensorPin = 8; // Pin to read analog voltage from the temp sensor.
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int pwmDuty; // The calculated PWM duty is stored here
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float pwmMinStartupDuty; // the starting duty is stored here (mazda module starts fans at about 24 % duty)
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float currTemperature; // the temperature in F is stored here
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OneWire oneWire1 (tempSensorPin);
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DallasTemperature sensor1(&oneWire1);
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void setup() { /* ++++++++++++++++++ Setup is run once when the arduino boots ++++++++++++++++++++++++++*/
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Serial.begin(115200); // set up serial port for 115200 baud (optional)
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sensor1.begin();
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pinMode(tempSensorPin, INPUT);
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//analogReference (EXTERNAL) ; // note, this is using the 3.3 volt supply as the analog reference.
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//analogRead (tempSensorPin) ; // a couple of reads to give the A/D time to adjust
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//analogRead (tempSensorPin) ; // a couple of reads to give the A/D time to adjust
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analogWrite(fanPwmOutPin, 0); // turn the fan off at start
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pwmMinStartupDuty = (voltsForFanStartup / 5.0) * 255.0; // convert the Mazda starting voltage to a PWM duty
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} // end setup
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void loop() { /* ++++++++++++++++++ Main Loop, continuously loops forever ++++++++++++++++++++++++++++*/
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readAndTranslateTempSensor();
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calculate_and_send_PWM();
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//print_to_serial_port(); // un-comment this line for testing and calibration to the laptop.
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} // end main loop
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void calculate_and_send_PWM() { /* ++++++++ subroutine to calculate and set PWM duty cycle ++++++++++++++*/
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if (currTemperature < tempForFanStartup) { // If the temperature is below the lowest setpoint, turn fan off
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analogWrite(fanPwmOutPin, 0); // PWM duty = 0 percent
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pwmDuty = 0;
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return;
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}
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if (currTemperature > tempForFanOnFull) { // If the temperature is above the highest setpoint, turn fan on full
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analogWrite(fanPwmOutPin, 255); // PWM duty = 100 percent
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pwmDuty = 255;
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return;
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}
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float tempRange = tempForFanOnFull - tempForFanStartup ; // start calculating duty cycle
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float pwmRange = 255.0 - pwmMinStartupDuty ;
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float pwmDutyPct = (currTemperature - tempForFanStartup) / tempRange ;
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pwmDuty = (int) (pwmMinStartupDuty + (pwmDutyPct * pwmRange) +.5); // actual PWM duty is calculated here
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if (pwmDuty > 255) { // make sure duty ended up between 255 and 0
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pwmDuty = 255;
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}
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if (pwmDuty < 0) {
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pwmDuty = 0;
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}
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analogWrite(fanPwmOutPin, pwmDuty); // write PWM duty to PWM output pin
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} // end calculate_and_send_PWM
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void readAndTranslateTempSensor() { /* ++++++ subroutine to read and translate temp sensor to temp F +++++++++++++*/
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//float currTemperature;
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sensor1.requestTemperatures();
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currTemperature = sensor1.getTempCByIndex(0);
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//int tmp = analogRead(tempSensorPin);
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//float r = ((1023.0*R0)/(float)tmp)-R0;
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//currTemperature = Beta/log(r/0.09919) - 273.15; // for a 10K thermister with a beta of 3435
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//currTemperature = (9.0/5.0) * currTemperature +32; // convert to Fahrenheit
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} // end readAndTranslateTempSensor
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void print_to_serial_port() { /* ++++++++++ optional prints values to laptop usb port for debugging and calibration ++*/
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Serial.print(F("currTemperature C: ")); Serial.print(currTemperature);
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Serial.print(F(" pwmDuty: ")); Serial.println(pwmDuty);
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} |